Gemba Report List

No Finding Date HAC Description Status Action
1 2026-06-18 K11-ST1 Stacked tdk bisa geser krn kabel drum motor not running Done View
2 2026-06-18 K91-BC1 QuickFix. Spillage material sundul belt Done View
3 2026-06-18 512-DFB QuickFix. Blocking di DF keluaran clinker Done View
4 2026-06-19 532-EW1 QuickFix. EW trip gak kuat muter Done View
5 2026-06-19 511-PN3 Gemba 2 Juni 2026. Motor kotor dan sirip2 cooling body motor kotor Done View
6 2026-06-19 511-PN3 Gemba 2 Juni 2026. Reducer kotor dan berdebu Done View
7 2026-06-23 511-PN3 Gemba 2 Juni 2026. Handrail sekitar PN3 Kotor Done View
8 2026-06-23 511-PN3 Gemba 2 Juni 2026. Reducer Kotor dan berdebu Done View
9 2026-06-23 61G-SG01 QuickFix. SG utama masih open full potensi material brusut dan blocking Done View
10 2026-06-17 531-WF1 QuickFix. Spillage material sundul belt Done View
11 2026-06-23 511-PN3 Gemba 2 Juni 2026. Guarding masih belum di cat sesuai warna guarding Done View
12 2026-06-23 511-PN3 Gemba 2 Juni 2026. Guarding masih belum di cat sesuai warna guarding Done View
13 2026-06-23 511-PN3 QuickFix. Material menutupi casing sirip fan motor Done View
14 2026-06-23 531-MW1 Gemba 2 Juni 2026. Reapinting dan cleaning handrail sekitar 531-MW1 Done View
15 2026-06-24 K92-BC1 QuickFix. Blocking di inlet chute Done View
16 2026-06-23 641-AS2 QuickFix. Material sisa di chamber material AS potensi blocking Done View
17 2026-06-24 482-PF1 QF) Flexible joint atas PF burner ada kebocoran fine coal Done View
18 2026-06-24 462-LQ1 QF) Jalur return oli lubrikasi LQ MD1 kiln rembes oli ada yg netes Done View
19 2026-06-10 Lab - R. Furnace PQC Oven kotor Done View
20 2026-06-24 332- AF1 QF) Chain appron kondisi berkarat dan kering Done View
21 2026-06-10 Lab - R. Furnace PQC Furnace kotor Done View
22 2026-06-10 Lab - R. Xray Meja berantakan Done View
23 2026-06-24 332- AF1 Guarding samping appron kotor dan berkarat Done View
24 2026-06-24 332- AF1 QF) Cek hole outlet AF tidak terpasang kemungkinan terlupa setelah pekerjaan OH 26 Done View
25 2026-06-24 332-WF1 QF) Cek hole outlet chute WF premix terbuka potensi orang terperosok Done View
26 2026-06-17 422-FN4 Motor fan Done View
27 2026-06-20 211-RC1 Panel Liquid reostart Done View
28 2026-06-10 Lab - R. Kimia Cleaning washtafel Done View
29 2026-06-10 Lab - R. Kimia Barang berserakan di meja kimia Done View
30 2026-06-17 422 - BF1 Ganti coil solenoid no 2 Done View
31 2026-06-24 221- AC1 Rekondisi motor Done View
32 2026-06-24 L61-WF1 Belt kondisi joint top crack Done View
33 2026-06-24 421-SG8 Sistem pneumatic bocor Done View
34 2026-06-24 L61-RM1 Flexible joint piston roller coal mill kotor Done View
35 2026-06-24 L61-RM1 Terjadi penumpukan material di flexible tie rod coalmill, kondisi penumpukan ini bisa menyebabkan smoldering & kebakaran coal Done View
36 2026-06-24 L61-PP1 cleaning penempelan metal di metal trap Done View
37 2026-06-24 L61-RM1 liner casing coalmill aus & bolt pengikatnya lepas. Material coal jadi keluar & menumpuk di sekitar casing. Beberapa kali terjadi smoldering, kondisi ini sangat berbahaya. Done View
38 2026-06-24 641-CX7 Alarm cb mechanical fail Done View
39 2026-06-24 L61-RM1 cover bearing roller A aus Done View
40 2026-06-24 562-BC1 Prepare tools gemba Done View
41 2026-06-15 L61-BF1 Repair carry roller WF coal Done View
42 2026-06-16 L61-RM1 Repair liner yang mau lepas Done View
43 2026-06-17 L62-RM1 Repair segment antara table dg dudukan scrapper ada gap mulai dr segment 9 -12, sementara dibuatkan stiffener agar tidak anjlok ke bawah. Penyebab bunyi noisenya di titip scraper reject , ada insulation table liner segment 13 yg nglengkap sisi bawah Done View
44 2026-06-18 362-RM1 Tutup kebocoran false ari manhole dengan silikon merah area raw mill Done View
45 2026-06-19 462-RC1 Repair kebocoran material roler crusher kiln TQ.2 Done View
46 2026-06-20 462 - Kl1 Transfer material scab ke area scrab yard Done View
47 2026-06-21 482-PL1 repair kebocoran pipe fines coal area pre-heater Done View
48 2026-06-22 L62-BF1 Cleaning and transfer oxygen dan asiteline ke warehouse dari area pasca overhaul, proses transfer menggunakan mobil yang diikat dengan tali supaya tidak goyang, dan saat menurunkan juga diikat dengan tali supaya tdk roboh Done View